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B-team Corrosion Protection

B-team Energy and Environment

B-team Pro Curatenie

 

synthetic resin coatings / linings

Process engineering plant components are exposed to a wide variety of chemical stresses (caused by acids, alkalis, salt solutions, organic solvents, various chemicals or water vapour) and mechanical stress (pressure and abrasion). The corrosive potential of these agents is often increased by elevated or fluctuating temperature.

The solution for protection of industrial components exposed to severe chemical, mechanical and thermal stress is utilizing the synthetic resin coatings that B-Team Consult and Services offers you.

Coating system types:

  • Monolithic
  • Polymer basis:
    • Novolac hybrid
    • Epoxy
    • Epoxy phenol
    • Novolac epoxy
    • Polyester
    • Vinyl ester
    • Novolac vinyl ester

Concrete and steel applications:

  • Decanters, compactor
  • Storage tanks
  • Gas ducts
  • Process tanks
  • Vessels
  • Reaction towers
  • Gas scrubbers
  • Chemical processing areas
  • Chemical storage areas
  • Ultra-clean rooms
  • Food processing areas
  • Heavy traffic area

When used as spreading, casting, brushing or spraying compounds, synthetic resin coating systems from KCH GROUP GmbH have proved highly effective for coating industrial floors, tank pits and walls exposed to corrosive stresses. Whatever your demands, coating systems from KCH – the  world's leading systems supplier – always offer the best option.

Applicable on concrete floors as protection mainly against chemical and mechanical stresses in production areas, storage areas, etc. 
Most suitable resin: Vinyl ester Novolac type and special Epoxy-Novolac, and/or Epoxy resins.

Coating systems:

  • Sisteme în straturi umplute
  • Sisteme ranforsate cu ţesături
  • Sisteme de covoare armate şi răşini
  • Sisteme de covoare armate şi răşini pentru solicitări mari

Brands:
KERAFLAKE®
CEILCOTE®
KORROPLAST®

The advantages of synthetic resin coating:

  • Permanent chemical resistance and imperviousness
  • Permanent thermal stability
  • Permanent mechanical load-bearing capacity
  • Adhesion to substrate (steel, concrete)
  • Resistance to aging
  • Anti-adhesion and decontamination properties
  • Crack-bridging capacity (concrete substrate)
  • Physiological safety
  • Electrical discharge capacity

RESIN COATINGS

System Binder Thickness Description Properties

CEILCOTE® 25
Lining

UP

3 mm

Laminate coating system based on a high-grade polyester resin, that is  reinforced with 2 glass mats and one surface fleece.

Excellent resistance to most diluted inorganic acids as well as to some concentrated acids, such as hydrochloric acid or phosphoric acid. This coating system is also resistant to alkalis, brines and many organic chemicals. It is primarily used in the sulphuric acid industry, especially for storage tanks and filter casings.

CEILCOTE® 64
Lining

UP

3 mm

Laminate coating based
on chlorendic acid, reinforced with 2 glass
mats and one surface fleece

Applied in areas of the electroplating industry, metal-working industry and chemical industry that are subjected to chemical loads. Offers an excellent resistance to chromic acid, nitric acid, hot-wet chlorine andother oxidising solutions.

CEILCOTE® 74
Lining

VE

3 mm

Glass fibre reinforced coating

Corrosion protection system for metallic structural components and plant parts in chemical apparatus construction.

CEILCOTE® 103
Flakeline

UP

2 mm

Coating reinforced with micro-thin C-glass flakes

Good thermal resistance and a broad chemical resistance. Can be utilised in the foodstuff sector since the ingredients comply with the FDA regulations.

CEILCOTE® 140
Flakeline

VE

2 mm

Coating reinforced with micro-thin C-glass flakes.

Thanks to its superior thermal resistance and concurrent excellent resistance to sulphuric acid, acidic condensate and limestone suspension as well as its high diffusion resistance CEILCOTE 140 Flakeline is perfectly suited to protect the surfaces of ducts, stacks and other FGD plant components.

CEILCOTE® 222 GF
Flakeline

VE

0,8 – 1,0 mm

Electrically conductive vinyl ester resin coating that is reinforced with micro-thin graphite flakes.

Excellent resistance to inorganic acids as well as aliphatic and aromatic organic compounds and is perfectly suited to protect structural steel components against corrosion.

CEILCOTE® 222 LSE
Flakeline

VE

0,8 – 1,0 mm

Coating reinforced with micro-thin C-glass flakes

Outstanding chemical and thermal resistance and excellent anti-adhesion properties, which effectively prevent solid matters from depositing or caking.

CEILCOTE® 222 LSE
MR Flakeline

VE

2,2 mm

Coating reinforced with glass fibres

Exceptionally well suited as a protective coating for structural steel or concrete components in environments such as electrocoating plants, where deposits and/or caking of solids occur.

CEILCOTE® 232
Flakeline

VE

0,8 – 1,0 mm

Coating reinforced with micro-thin mineral (inert) flakes

Superior thermal resistance and concurrent excellent resistance to sulphuric acid, acidic condensate and limestone suspension as well as high diffusion resistance CEILCOTE 232 Flakeline is perfectly suited to protect the surfaces of ducts, stacks and other flue gas desulfurization plant components
General construction regulation approval no. Z-59.13-131

CEILCOTE® 252
Flakeline

UP

0,8 – 1,0 mm

Coating reinforced with micro-thin mineral (inert) flakes

Superior resistance to acids, alkalis, brines and several organic solvents this coating system can be employed in chemical  installations as well as in plants for the treatment of water and effluents.

CEILCOTE® 262
Flakeline

UP

0,8 – 1,0 mm

Coating reinforced with micro-thin mineral (inert) flakes

Excellent resistance to chromic acid, nitric acid, hot wet chlorine, oxidising solutions and various organic solvents. Primarily applied in areas of the chemical industry and metal-working industry that are subjected to chemical loads as well as in trenches, pits and collecting basins.

CEILCOTE® 282
Flakeline

VE

1,2 mm

Coating reinforced with micro-thin C-glass flakes

Superior thermal resistance and excellent resistance to sulphuric acid, acidic condensate and limestone suspension as well as its high diffusion resistance is perfectly suited to protect the surfaces of ducts, stacks and other FGD plant components.

CEILCOTE® 282 AR
Flakeline

VE

1,2 mm

Coating reinforced with micro-thin C-glass flakes

Ideal corrosion protection system for flue gas desulfurization plants, in particular for the raw gas inlet and clean gas outlet areas of the absorber.

CEILCOTE® 387
Hybricote

HY

0,8 – 1,0 mm

Glass flakes coating

Outstanding resistance to strong solvents; excellent chemical resistance; good adhesion to steel and concrete substrates; high diffusion resistance

CEILCOTE® 505 M
Coroline

EP

4 mm

System based on epoxy resin that is strengthened with one glass fibre layer.

Complies with the FDA regulations; thermal resistance up to 80°C; excellent adhesion to steel and concrete substrates; superior mechanical properties

CEILCOTE® 505 LSE
Coroline

EP

4 mm

Coating reinforced with one glass fibre layer.

Anti-adhesive properties prevent solids from depositing and caking; excellent adhesion to steel and concrete substrates; good thermal resistance; superior mechanical properties

CEILCOTE® 600
Flakeline

EP

0,4 – 0,6 mm

Coating based on epoxy resin and inert flakes

Used to protect steel structures, pipes and tanks of the chemical, petrochemical and paper industry.

CEILCOTE® 615
CeilGard

EP

0,2 mm

Coating reinforced with inert flakes

Typical fields of application are: steel structures; tubular bridges; external protection for tanks and pipes; chemical equipment and columns; offshore platforms and bridges; silos and concrete structures

CEILCOTE® 650
FDA CeilGard

EP

0,5 mm

System based on epoxy resin and a polyaminoamide adduct hardener.

Suited for drinking water and food contact applications; complies with FDA regulations; good chemical resistance; hardening at high relative humidity; excellent adhesion to steel.

CEILCOTE® 652
Lining

VE

3 mm

Coating reinforced with 2 glass mats plus one surface fleece

Resistance to a permanent temperature up to 80°C; excellent chemical resistance; high diffusion resistance; excellent adhesion to steel and concrete surfaces; superior mechanical properties; broad spectrum of applications

CEILCOTE® 664
LSE CeilGard

EP

0,4 mm

Coating with anti-adhesion properties based on epoxy resin and inert flakes

Low surface energy; anti adhesive properties preventing solids from depositing and caking; excellent adhesion; broad resistance to alkalis, inorganic acids and many solvents; good hardening  properties also at low temperatures; easy application.

CEILCOTE® 2000
Flakeline

EP

1 mm

Coating based on epoxy resin, novolak and flakes

Offers a superior resistance to concentrated lyes and acids such as 98% sulphuric acid and is perfectly suited to protect structural steel components against corrosion.

CEILCOTE® 6640 AR Ceilcrete

VE

4 mm

Trowel-applied, vinyl ester based coating that is reinforced with one glass mat layer.

Excellent abrasion resistance; resistance to permanent temperatures up to 80°C; superior chemical resistance to inorganic and organic acids; good resistance to aliphatic solvents; high diffusion resistance; excellent adhesion to steel and concrete substrates; superior mechanical properties.

CEILCOTE® 6640 B Ceilcrete

VE

4 mm

Coating reinforced with a glass mat layer

Long-term heat resistance up to 80°C; Excellent chemical resistance against inorganic and organic acids; Good resistance to numerous solvents; Electrically discharging; High diffusion resistance; Excellent adhesion to steel and concrete; Outstanding mechanical properties

CEILCOTE® 6640 S Ceilcrete

VE

4 mm

Coating that is reinforced with one glass mat layer.

Perfectly suited as a corrosion protection system for concrete and steel structural components that are subjected to corrosive chemicals such as inorganic and organic acids or alkalis.

KERAFLAKE® 6H

VE

2 mm

Coating based on vinyl ester resin and contains
glass flakes as barrier filler.

Excellent chemical resistance properties, a superior temperature stability as well as a very high diffusion impermeability. Well-suited for structural components that are subjected to wet loads.

KERAFLAKE® 6R

VE

2 mm

Contains glass flakes as barrier filler

Exhibits excellent chemical resistance properties and superior temperature stability as well as a very high diffusion density.

KORROPLAST® EP
312

EP

1,5 m

Coating applied by means of spraying.

Offers good crack-bridging properties and a broad range of chemical resistance properties. This coating system is therefore especially suited for the protection of our waters.

KORROPLAST® EP
410

EP

0,2 – 1,5 mm

Coating material on the
basis of epoxy resin.

Offers a good resistance to chemical media, e.g. where splashes of lyes, acids and brines may reach the components to be protected. The coating stands out for its high adhesion to steel and concrete.

KORROPLAST® FU
511

FU

3 mm

Coating material based
on furan resin reinforced by glass mats.

Offers good mechanical properties and is highly resistant to acids, lyes, brines and organic solvents. The coating stands out for its excellent resistance to high temperatures

KORROPLAST® VE
310

VE

1 – 2 mm

Coating based on vinyl ester resin containing glass flakes as barrier fillers.

Has exceptionally good chemical resistance properties, an excellent thermal stability and superior diffusion impermeability.

KORROPLAST® VE
410

VE

1 – 2 mm

Coating based on vinyl ester resin containing glass flakes as barrier fillers.

Exhibits exceptionally good chemical resistance properties, an excellent thermal stability and insensitivity to thermal shock stress as well as a superior diffusion impermeability

Applications

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