joining materials – mortars, smoothing coats
 KCH GROUP GmbH was the first manufacturer of epoxy mortars.
Synthetic resin base mortars (epoxy, polyesteric, vinyl esteric, furan resin) are resistant to extreme chemical stress (acids, lyes, alkalis, solvents and oxidizing agents).
The mortars are recommended as bedding and jointing compound which assure anticorrosion protection.
Our joining mortars are high technology products for specific applications.
Our materials have very good chemical properties, resistance to mechanical and thermal stresses, they can be used in high temperatures areas.
The mortars offer great resistance for support pumps, process equipments, compressors and a wide variety of equipments.
ACID RESISTANT MORTARS:
| System |
Binder |
Description
|
Properties
|
|
KERANOL® EP 110
|
EP
|
Triple-component jointing
mortar
|
Jointing compound for hollow-jointed ceramic tiles and ceramic mosaic tile. Its primarily applied in the ceramic lining of pools, catering kitchens, breweries and plants of the foodstuff industry as well as drinking water facilities.
|
|
KERANOL® EP 210
|
EP
|
Triple-component bedding mortar containing mineral fillers.
|
Bedding compound for thin-bedded ceramic tiling, particularly for application in swimming pools and similar representative establishments.
|
|
KERANOL® EP 310
|
EP
|
Triple-component bedding and jointing mortar containing mineral fillers.
|
Bedding and jointing compound for tiling and brick linings that are subjected to aggressive and, in particular alkaline, media as well as salt solutions.
|
|
KERANOL® FU 115
|
FU
|
Triple-component jointing mortar, which is free of furfural.
|
For ceramic surfaces in plants operated by the chemical industry, in
neutralisation plants, in traffic or reloading areas or in process and waste water treatment facilities.
|
|
KERANOL® FU 125
|
FU
|
Triple-component jointing mortar, which is free of furfural.
|
Exhibits excellent mechanical properties as well as a superior resistance to chemicals, including hydrofluoric acid, strong alkaline solutions and organic solvents.
|
|
KERANOL® FU 310
|
FU
|
Two-component synthetic resin mortar with mineral fillers.
|
Very good mechanical properties, offers an excellent resistance to
chemicals, especially to solvents and other organic compounds.
|
|
KERANOL® FU 315
|
FU
|
Two-component mortar based on furan resin, which contains mineral fillers and is free of furfural.
|
Recommended as a bedding and jointing mortar for ceramic tiling that are subjected to severe chemical loads, such as acids, alkaline solutions and/or organic solvents.
|
|
KERANOL® FU 320
|
FU
|
Two-component laying and jointing mortar. Is free from silicate fillers and is electrically dissipating.
|
Has very good mechanical properties and offers excellent resistance to acids, especially hydrofluoric acid, strong lyes and organic solvents.
|
|
KERANOL® FU 325
|
FU
|
Three-component silicate free synthetic resin mortar
|
Excellent mechanical properties as well as a high chemical resistance, particularly to hydrofluoric acid, strong alkaline solutions and organic solvents.
|
|
KERANOL® UP 311
|
UP
|
Two-component
mortar
|
Suitable as a bedding and jointing material for ceramic surfaces and brick linings that are subjected to severe chemical stress conditions, such as acids and/or oxidising media.
|
|
KERANOL® UP 320
|
UP
|
Three-component mortar
|
Good mechanical properties and offers a high resistance to acids, especially oxidising acids and hydrofluoric acid.
|
|
KERANOL® VE 110
|
VE
|
Three-component jointing mortar
|
Application for ceramic surfaces in plants operated by the chemical
industry, in neutralisation plants, in heavy traffic and reloading areas as well as in process and waste water treatment facilities.
|
|
KERANOL® VE 310
|
VE
|
Two-component bedding
and jointing mortar
|
Excellent mechanical properties and has a high level of resistance to
chemicals even under extreme thermal loads. In addition to its high resistance against oxidising substances, it has also proven its stability when exposed to a variety of organic compounds.
|
|
KERANOL® VE 311
|
VE
|
Bedding and jointing two-component mortar
|
Has excellent mechanical properties and is highly resistant to chemical attack even under extreme temperature loads.
|
|
KERANOL® WG 311
|
|
Two-component, halogen-free bedding and jointing mortar
|
Exhibits very good resistance to concentrated acids, e.g. sulphuric acid, nitric acid or perchloric acid.
|
 |
 |
Special smoothing materials on synthetic resin basis (epoxy, vinyl ester) are used as levelling material for distributing the dynamic and static loads over the entire surface and transmitting to the machine base thus contributing to a long service life.
SMOOTHING AND LEVELLING COATS
| System |
Binder |
Thickness |
Description
|
Properties
|
|
CEILCOTE® 640
Grout
|
VE
|
to 50 mm
|
Vinyl ester resin grout
|
Excellent chemical resistance; superior adhesion to concrete and steel; high stability; high cracking resistance; higher elongation at tear than polyester resin grouts; good flow, easy application |
|
CEILCOTE® 1648
CP Plus Grout
|
EP
|
to200 mm
|
Two-component resin grout
|
Offers outstanding mechanical properties. It is poured out under turbines, pumps or compressors and forms an integral part of the fastening system.
|
|
KERAKRET® EP 234
|
EP
|
6 - 20 mm
|
Synthetic resin
coating with modified mineral fillers
|
Ideal coating system for floors that are subjected to extreme chemical and mechanical loads. The typical fields of application encompass process areas in the food and beverage industry including diaries and breweries.
|
|
KERAKRET® ZE 230
|
Cement
|
10 - 50 mm
|
Resin modified cement screed
|
Recommended as a levelling layer for concrete areas and to form slopes.
|
|
KERAPOX® EP 210
|
EP
|
1 – 2 mm
|
Smooth applicable resin based coat with mineral fillers.
|
Applied on concrete and screed substrates to fill cavities, holes, gravel
pockets and other imperfections and to create a smooth surface free from pores.
|
|
KERAPOX® EP 221
|
EP
|
1 –2 mm
|
Smooth applicable coat
|
Is applied as smoothing coat to concrete and screed substrates to fill cavities, gravel pockets, holes and other imperfections and to create a conductive surface free of pores.
|
|
KERAPOX® VE 210
|
VE
|
1 –2 mm
|
Trowel-applied smoothing coat.
|
Scratch and cavity fill- coat for levelling out concrete surface defects. Is characterised by its superior adhesion to the substrate and one avails its good isolating properties.
|
|
KERAPOX® VE 220
|
VE
|
1 mm
|
trowel-applied smoothing coat
|
Electrically dissipating synthetic resin smoothing coat for concrete surfaces. Is characterised by its superior adhesion to the substrate and one avails its good isolation properties.
|
 Applications:
|
